Automatic Packaging Line For DTY
Description
The DTY packaging line is used to enhance your factory effiency and reduce your labor intensity. The packing process are as follows:
1. To put the DTY yarn from the yarn trolley to cartons, the carton should be put and opened on the packaging line, and filled with the DTY yarn manually.
2. In filling, the weighting mechanism under the conveyor will send the weight to the computer. After being checked manually, a label, being printed by the label pringting device, needs to be sticked on the carton manually. Then the carton is conveyed forward.
3. The carton sealing machine will close the carton and seal it.
4. After sealing, the carton will be taped in landscape orientation.
5. After taping, the carton will be sent forward to the section of carton catching.
6. As programmed, the robot will catch the carton and put it on the pallet, and fulfilling the task of automatic stacking.
The control system adopts PLC. The data collected by sensors will be sent to the CPU through the Internet, through which the processed data will be output to the actuators.
The system adopts two types of operation mode: manul and automatic.
And the line is highly customiazble.
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Tech Specs
The components of the packaging line are as follows:
|
NO. |
NAME |
DESCRIPTION |
UNIT(SET) |
BRAND |
|
1 |
Stacking Robot
|
JGR120，4-axis，Rated Load 120kg，Pneumatic Manipulator |
1 |
JINGGONG
|
|
2 |
Automatic Carton Sealer
|
Automatic Carton Closing and Sealing |
1 |
JINGGONG
|
|
3 |
Automatic Carton Taping Machine |
1 |
JINGGONG
|
|
|
4 |
Conveyor |
Roller Conveyor |
1 |
JINGGONG |
|
5 |
Weighting Device |
Online Weighting Platform |
1 |
JINGGONG |
|
6 |
Computer and Printer |
With One Computer and One Printer（Working Table Excluded） |
1 |
LOCAL |
|
7 |
Electronic Control System |
PLC |
1 |
JINGGONG |
|
8 |
Stockade |
With Security Lock |
1 |
JINGGONG |
|
9 |
Others |
Other Accessories and Spare Parts |
1 |
JINGGONG
|
Specs of Each Device
Automatic Carton Sealer
| Power Supply | AC380V 50Hz 0.4kW |
| Air Pressure Requirement | 0.4 MPa-0.6 MPa |
| Sealing Means | Kraft paper tape, BOPP tape |
| Tape Width | 48mm～72mm |
| Carton Size | 200mm～550mm(L); 150mm～480mm(W); 120mm～480mm(H)（Customizable） |
| Sealing Speed | 20m/min |
| Device Height | 550mm～750mm(Machine Feet), 650mm～800mm(Machine Caster). The height is adjustable. |
| Machine Size | 1650mm(L) × 890mm(W) × 890mm+Woking Table Height(H) |
Automatic Carton Taping Machine
| Power Supply | 380V 50/60Hz 1.0kW |
| Machine Size | 1905mm(L) × 628mm(L) × 1750mm(H) |
| Taping Size | Min. Carton Size：80mm(L) × 60mm(H) |
| Standard Frame Size | 800mm(W) × 600mm(H) (Customizable) |
| Woking Table Height | 450mm(Customizable) |
| Max. Payload | 80 kg |
| Taping Speed | ≤2.5Second/Tape |
| Force | 0～60kg(Adjustable) |
| Tape Size | 9-15(±1)mm(w), 0.55-1.0(±0.1)mm(Thickness) |
| 9-15(±1)mm(w), 0.55-1.0(±0.1)mm(Thickness) | 160-180mm(W), 200-210mm(ID), 400-500mm(OD) |
| Taping Means | Parallel Taping with inching switch, continuous switch, ball switch, foot switch, or so forth. |
| Binding Means | Heat Fusion, Bottom Fusion, Fusion Plane≥90%，Fusion Tolerance≤2mm |
| Machine Weight | 270kg |
Stacking Robot
|
JGR120 |
|
|
Mechanical Structure |
Vertical Multi-Joint Type |
|
Number of Axis |
4 |
|
Positioning Accuracy in Repetition |
±0.2mm |
|
Max. Payload |
120kg |
|
Power Supply Capacity |
30KVA |
|
Weight |
1350KG |
|
Working Range |
2600mm |
|
Power Supply Capacity |
30KVA |
|
Electric Cabinet Size |
1000*700*1200 |
|
Electric Cabinet Weight |
180KG |
|
Power Supply |
380V, 3-phrase 5-wire |
|
Installation Means |
On the Ground |
|
Screen Size |
7.8 inch Color Touch Screen |
|
Protection Level |
IP54 |
The above specifications are for your reference only, please subject to the actual machine.
Advantages
The control system adopts PLC. The data collected by sensors will be sent to the CPU through the Internet, through which the processed data will be output to the actuators.
The system adopts two types of operation mode: manul and automatic.
And the line is highly customiazble.
|
NO. |
NAME |
DESCRIPTION |
UNIT(SET) |
BRAND |
|
1 |
Stacking Robot
|
JGR120，4-axis，Rated Load 120kg，Pneumatic Manipulator |
1 |
JINGGONG
|
|
2 |
Automatic Carton Sealer
|
Automatic Carton Closing and Sealing |
1 |
JINGGONG
|
|
3 |
Automatic Carton Taping Machine |
1 |
JINGGONG
|
|
|
4 |
Conveyor |
Roller Conveyor |
1 |
JINGGONG |
|
5 |
Weighting Device |
Online Weighting Platform |
1 |
JINGGONG |
|
6 |
Computer and Printer |
With One Computer and One Printer（Working Table Excluded） |
1 |
LOCAL |
|
7 |
Electronic Control System |
PLC |
1 |
JINGGONG |
|
8 |
Stockade |
With Security Lock |
1 |
JINGGONG |
|
9 |
Others |
Other Accessories and Spare Parts |
1 |
JINGGONG
|
The control system adopts PLC. The data collected by sensors will be sent to the CPU through the Internet, through which the processed data will be output to the actuators.
The system adopts two types of operation mode: manul and automatic.
And the line is highly customiazble.
